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Concrete Compaction

Concrete Compaction Using Vibration

Industrial vibration is the best method for ensuring that air bubbles have been thoroughly removed and that the concrete has been properly compacted. The technology is applicable to many concrete uses, including precast concrete, construction foundations and large-scale projects like dams or tunnel walls.

NVI Concrete Compaction

At NetterVibration, we produce high-quality vibration equipment engineered to perform a wide range of industrial tasks, from concrete compaction to the thorough mixing of wet and dry materials. For more information on how our products can contribute to your company’s profitability, call +44 2038074290.

Vibrating Mass Concrete

A NetterVibration customer in the construction industry in Laos was contracted to build a hydropower dam made of several hundred thousand cubic meters of concrete. The aggregates mixed to this concrete were of a size between 20 and 150 mm. The customer wanted NetterVibration to provide a solution that would compact such concrete in a short time, as he had to pour about 180 m³ of concrete per hour.

They purchased 8 NetterVibration NVI 3 Mass Concrete Compacting Units to be mounted on hydraulic excavators. Each equipment consisting of 3 vibrators was connected to the hydraulic system of the excavator and therefore completely autonomous. The NVI 3 works by inserting the internal vibrators (diameter 150 mm) into the moist concrete, applying vibration, and then moving on to the next spot until the whole concrete block has been compacted. The size of one block is such that 2 or 3 excavators work in one block simultaneously.

After one block is compacted the excavators with the NetterVibration NVI 3 Compacting Unit is moved by crane to the next block.

 

 

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Vibrating Precast Concrete Slabs

A NetterVibration customer is involved in the manufacture of precast concrete slabs for a variety of uses. In order to compact concrete while it is poured into the mold, NetterVibration supplied him with pneumatic vibrators and brackets adapted to his automatic carousel production.

The customer purchased some NetterVibration NTS 50/08 Pneumatic Linear Vibrators and installed them on the vibrating table according to NetterVibration application engineers’ advice. Once completely cured, the concrete slabs were of high resistance due to the density of the concrete, and impermeable to water intrusion. The vibration also gave the slabs a smooth surface and cut down on the manual flushing time.

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Vibrating Precast Concrete Sleepers

NetterVibration customer in the construction industry manufactures concrete railroad sleepers on a semi-automated circular production plant. In order to ensure that the pre-stressed railroad sleepers would conform to the high quality standards of the railroad company, the concrete needed to be vibrated intensely.

The company purchased Netter NEG Series Electric External Vibrators and a special frequency control. The vibrators where installed on the vibrating table that received the molds, applying vibration during filling of the concrete into the mold. The size of the vibrators, the appropriate frequency and the correct location was determined by NetterVibration .

As a result the rail broad sleepers were perfectly compacted at the minimum possible noise level.

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Vibrating Concrete Lining for a Tunnel

A customer asked NetterVibration for a study to implement pneumatic high frequency vibrators on the formwork to compact concrete. NetterVibration supplied the technical drawing that showed the spots where the vibrator had to be mounted and thus the mold supplier was able to manufacture the mould accordingly.

This customer purchased a large quantity of Netter NVG 61 Pneumatic External Vibrators that were installed in strategically chosen spots on the mold. These spots were determined by engineers from NetterVibration. The high frequency rotary pneumatic vibrators applied to the mold compact the concrete efficiently to the total satisfaction of the customer and the German railway company.

As a result, once the concrete was cured, the absence of trapped air led to more density and stability.

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